Lean Manufacturing Engineer

Shape Your World

At Alcoa, you will become an essential part of our purpose: to turn raw potential into real progress. The way we see it, every Alcoan is a work-shaper, team-shaper, idea-shaper & world-shaper.

At Alcoa, you’re an essential part of our purpose: to turn raw potential into real progress. This is an opportunity for you to bring your wealth of experience to the team and help shape the future of sustainability with world-changing innovations and low-carbon technologies. You have the power to shape things to make them better.

About the role:

In this role, you will lead and drive continuous improvement initiatives using Lean Manufacturing and the Alcoa Business System (ABS) to optimize production processes, improve quality and efficiency, and eliminate waste.

You’ll play a key role in identifying and removing operational bottlenecks, enabling stronger performance through structured problem-solving and cross-functional collaboration. This is a high-impact position where your ideas and leadership will directly influence plant performance and culture.

Lean & ABS Deployment

• Lead and implement Lean and Alcoa Business System (ABS) initiatives using PDCA and DMAIC frameworks to drive sustainable operational improvements.

Process Mapping & Optimization

• Develop process flow and value stream maps to identify waste, bottlenecks, and improvement opportunities across key manufacturing processes.

Cost Reduction & Performance Improvement

• Deliver continuous improvement projects aligned with Plant cost‑saving, productivity, and efficiency targets.

Daily & Visual Management Systems

• Implement and sustain visual management standards and Daily Management Systems, including shift handovers, toolbox meetings, and performance reviews.

Problem Solving & Data‑Driven Decisions

• Lead structured problem‑solving activities using Lean tools, supported by data analysis, performance metrics, and KPI tracking.

Cross‑Functional Project Leadership

• Lead cross‑functional improvement projects from concept to implementation, ensuring stakeholder alignment and benefit realization.

Capability Building & CI Culture

• Coach and develop employees and leaders on Lean/ABS tools, daily management practices, and change management to foster a strong continuous improvement culture.

What you can bring to the role:

• Bachelor’s degree required - Engineering, Project Management, Manufacturing Engineer or similar preferred.
• Minimum 3 years Lean/Continuous Improvement work experience in an industrial setting.
• In depth knowledge of Lean Manufacturing (Six Sigma Green Belt preferred).
• Proficiency in Microsoft tools (Excel, PowerPoint, Power BI, etc.) with the ability to analyze data and translate insights into actionable improvements.
• Demonstrated ability to influence, challenge, and collaborate across cross-functional teams.
• Strong problem-solving and structured thinking skills, with a results-driven mindset.
• High energy, proactive approach, and a passion for driving change and building a continuous improvement culture.

What we offer:

• Competitive compensation packages, including pay-for-performance variable pay, recognition and rewards programs.
• 401(k), employer match up to 6%, additional employer retirement income contribution (no vesting period).
• Healthcare benefits: medical, Rx, dental, vision, flexible spending account, health savings account (generous employer contribution), life and accident insurance.
• Work-life balance programs: flexible work scheduling, hybrid/remote working.
• Paid time off:  15 vacation days prorated in the 1st year based on hire date, 12 paid holidays, 7 illness days, Care for Family leave up to 40 days, up to 5 bereavement days, maximum of 30 jury duty days, and up to 10 days annual training for military leave.

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About the Location

Just about halfway from Houston and New Orleans Alcoa's Lake Charles Carbon Plant is located in historic Lake Charles, LA. The city of Lake Charles is a growing city with a vibrant art, cultural and dining scene. Parks scattered throughout the city, and easy access to shimmering Lake Charles, via our beautiful Lakefront Promenade, call to outdoor enthusiasts of all kinds. One of the most prominent aspects of Cajun culture and Southern charm is the natural willingness for people to go out of their way to treat company or complete strangers like family. 

We are values led, vision driven and united by our purpose of transforming raw potential into real progress.  Our commitments to Inclusion, Diversity & Equity include providing trusting workplaces that are safe, respectful and inclusive of all individuals, free from discrimination, bullying and harassment and that our workplaces reflect the diversity of the communities in which we operate.   

As a proud equal opportunity workplace and affirmative action employer, Alcoa is dedicated to providing equal opportunities and equal access to all individuals regardless of a person’s gender, age, race, ethnicity, sexual orientation, gender identity, religion, nation of origin, disability, veteran status, language spoken or any other characteristic or status protected by the laws or regulations in the places where we operate.  

If you have visited our website in search of information on U.S. employment opportunities or to apply for a position, and you require an accommodation, please contact Alcoa Recruiting via email at gssrecruiting@alcoa.com.

This is a place where you are empowered to do your best work, be your authentic self, and feel a true sense of belonging. Come join us and shape your career!  

Your work. Your world. Shape them for the better.