POSITION SUMMARY:

This position will be responsible to develop and optimize CNC programs for various sliding head machines like Turn Mill, VMC, 3 axis / 5-axis machining centers, Multi axis sliding Head using CAM software. Conduct feasibility studies, analyze design specifications, blueprints, and production requirements to determine the feasibility of manufacturing components in terms of tooling, machining processes, and manufacturing cycle times.

Essential Duties and Responsibilities

Here are your key responsibilities:

• Develop and optimize Complex CNC programs for Turn Mill, VMC, 3 axis / 5-axis machining centers, Multi axis sliding Head using CAM software (Espirit) based on engineering drawings and models and the established procedures.
• Conduct feasibility studies, analyze design specifications, blueprints, and production requirements to determine the feasibility of manufacturing components in terms of tooling, machining processes, and manufacturing cycle times. Hands-on experience with Machining Processes, Sliding Head, 3-axis , 4-axis , and 5-axis CNC machining operations. E.g. Fanuc, Haas, Siemens, Star, Mazak controllers.
• Tool Selection & Setups: Select appropriate cutting tools, fixtures, and work holding
• devices for each machining operation. Set up machines with the necessary tools and fixtures to ensure efficient and accurate production.
• FAIs & Production: Execute and monitor the process to ensure parts are machined according to specified tolerances and quality standards. Adjust as necessary to maintain optimal machine performance. New parts development on Multi axis Sliding Head machines.
• Quality: Ability to interpret technical drawings, and GD & T symbols. Perform inspection of machined parts for FAI’s using precision measuring instruments (such as micrometers, calipers, and VMM, CMM, GRT) to verify dimensional accuracy and quality.
• Troubleshooting: Identify and Problem solving, troubleshoot issues related to CNC programming, tooling, machine setup, and machining processes. Implement corrective actions to resolve problems and optimize production efficiency. Maintain OEE above 85%
• Documentation: Maintain accurate records as per ISO, AS9100 standards, tooling specifications, setup sheets, and production reports. Document any changes or modifications made to CNC programs or processes. Maintain program documentation, accurately document all programs, updates, revisions, and troubleshooting steps to ensure up-to-date records and ease future referencing. Stay updated on latest machining technologies, tools, and techniques through training and professional development.
• Collaboration: Work closely with shop floor, NPD, supply chain, manufacturing, and quality assurance teams to ensure effective communication and coordination throughout the production process. Provide technical support and expertise as needed.
• Safety: Adhere to safety protocols and procedures to ensure a safe working environment.
• Continuous process improvement: Identify areas for process improvement and suggest modifications to optimize CNC machining operations, reduce scrap, enhance productivity, and improve overall manufacturing efficiency.
• Training and support: Provide technical support and training to manufacturing personnel on the proper operation and maintenance of CAM program software. Prior experience in [mention any specific industries or applications, e.g., aerospace, automotive, medical devices] is a plus

Education and Experience Requirements

• Mechanical/Mechatronics- Diploma with 10-12 years and Degree with 8 to 10 years of exp.

KEY RELATIONSHIPS:

• Requires daily interaction with Production leaders and Manufacturing engineers.
• Requires interaction with suppliers and manufacturers’ technical support representatives.
• Requires interaction with users to train them on new equipment or procedures on programming software

Personal Trait / Profile

LANGUAGE SKILLS:

• Comfortable with English, Hindi/ Marathi

About Regal Rexnord