Process Engineer - Flares

Key Responsibilities:

• Develop process design basis and execute process engineering activities for customer projects.
• Prepare and review Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), Process Design Basis, and engineering calculations.
• Perform process calculations including:
  • Heat & Material Balance
  • Hydraulic calculations
  • Line sizing
  • Pressure drop calculations
  • Utility consumption calculations
  • Equipment sizing and selection
  • Prepare process datasheets and technical specifications for process equipment.
  • Support the design and engineering of pressure vessels, separators, heat exchangers, pumps, tanks, skids, and other process equipment.
  • Participate in process safety activities including HAZOP, HAZID, SIL, and design review meetings.
  • Review customer specifications and ensure engineering deliverables comply with applicable international codes and standards.
  • Coordinate with Mechanical, Piping, Instrumentation, Electrical, Civil, and Project Engineering teams during project execution.
  • Review vendor documents and provide technical clarifications during procurement and fabrication.
  • Support commissioning, troubleshooting, and performance testing activities when required.

Required Technical Skills:

Candidates should have experience in:

• Heat & Material Balance preparation
• Process calculations
• Equipment sizing and selection
• Hydraulic calculations
• Line sizing
• Pressure drop calculations
• Pump sizing
• Control valve sizing
• Utility calculations
• Preparation and review of PFDs and P&IDs
• Process datasheet preparation
• Vendor document review
• Process safety studies (HAZOP/HAZID/SIL)
• Multidisciplinary engineering coordination

Software Knowledge and Knowledge of Industry Standards:

Experience with one or more of the following software's is preferred:

• Aspen HYSYS
• Aspen Plus
• Aspen Flare System Analyzer (FSA)
• Flarenet
• PIPE-FLO
• AutoCAD
• Microsoft Excel (Advanced)

Working knowledge of Industry Standards:

• API Standards
• ASME Codes
• ANSI Standards
• ISO Standards
• NFPA Standards (preferred)
• OSHA Process Safety Management requirements

Required Qualifications and Preferred Industry Background:

Required Qualifications:

• Bachelor's Degree in Chemical Engineering.
• 7 to 10 years of relevant experience in the Oil & Gas, Heavy Engineering, Process Equipment Manufacturing, EPC, Refinery, Petrochemical, or Energy industry.
• Strong understanding of process engineering principles and industrial process equipment.

Experience in one or more of the following industries is preferred:

• Oil & Gas
• Refineries
• Petrochemical
• LNG
• Heavy Engineering
• Process Equipment Manufacturing
• EPC Projects
• Combustion Equipment
• Thermal Oxidizers
• Vapor Recovery Units (VRUs)
• Fired Heaters
• Flaring Systems

Preferred Experience:

Candidates with experience in the following areas will have an added advantage; however, this is not mandatory:

• Flare system design
• Flare line sizing
• Flare header hydraulic analysis
• Pressure Safety Valve (PSV) sizing and relief system design
• Flare load and backpressure calculations
• Participation in HAZOP studies for refinery, petrochemical, LNG, and Oil & Gas projects
• Experience with flare network analysis and combustion systems