Senior Mechanical Engineer, Battery HV Distribution

This role will play a key part in the design and integration of high-voltage components within our battery packs, contributing directly to the development of safe and efficient aircraft designs

What You’ll Do:

• Design and develop mechanical enclosures, mounts, and interfaces for high voltage battery components, ensuring structural integrity and manufacturability
• Size power conductors, optimize insulation strategy, and be responsible for interconnect strategy
• Select high voltage contactors  and perform fuse coordination studies  to ensure safe and reliable power distribution to and from battery packs
• Support high-voltage safety design practices, including creepage/clearance considerations, shielding, and sealing for HV components
• Perform detailed tolerance stack-ups, FEA simulations, and DFMEA to validate designs
• Develop and release 2D drawings and 3D CAD models using NX
• Manage and support prototype builds and validation testing, incorporating feedback into iterative design cycles
• Interface with manufacturing and supply chain partners to ensure design intent is maintained through production

What You Need:

• Bachelor’s degree in Mechanical, Aerospace Engineering, or a related field
• 5+ years of mechanical design experience
• Experience with HV systems and electric powertrains (bonus if hybrid)
• Automotive or aerospace experience is a plus but not required
• Expert understanding of efficient mechanical/thermal/electrical design. 
• Knows how to use simplified tools, calculations, CAE to quickly drive development.
• Solid background in CAD / tolerance stack / GD&T (NX experience preferred)
• Experience going  through the product development process from concept to high volume production.
• Developed parts with a number of manufacturing processes: laser welding, stamping, composites, adhesives, brazing, ultrasonic welding, fastening.
• Familiar with UN38.3, IEC, UL, and ISO standards as they pertain to HV batteries.

Please note that this job description is intended to provide a general overview of the position and does not include an exhaustive list of responsibilities and qualifications

At Archer we aim to attract, retain, and motivate talent that possess the skills and leadership necessary to grow our business. We drive a pay-for-performance culture and reward performance that supports the Company’s business strategy. For this position we are targeting a base pay between 144,000 - 185,000 Actual compensation offered will be determined by factors such as job-related knowledge, skills, and experienc

Archer is committed to working with and providing reasonable accommodations to job applicants with physical or mental disabilities, and those with sincerely held religious beliefs. Applicants who may require reasonable accommodation for any part of the application or hiring process should provide their name and contact information to Archer’s People Team at people@archer.com. Reasonable accommodations will be determined on a case-by-case basis.