Staff Mechanical Engineer, Advanced Targeting & Sensing Systems

WHAT YOU'LL DO:
As a Staff Mechanical Engineer on the Connected Warfare team, you will take immediate and comprehensive ownership of the mechanical systems for a critical product already in production. This pivotal role involves driving its continuous improvement, evolution, and scalability, directly impacting global defense capabilities in an ever changing battlefield.

YOU WILL:

• Lead the full mechanical design lifecycle for rugged, mission-critical hardware, from initial assessment of existing architecture (mounting, housings, thermal management, integration points), documenting tribal knowledge, and evaluating CAD models, to identifying design gaps and technical debt.
• Drive design evolution and innovation, translating operational feedback and evolving requirements into detailed mechanical designs.
• Own the complete CAD-to-prototype pipeline, including design, coordinating fabrication, and validating performance through rigorous benchtop testing.
• Ensure robust mechanical integration across complex subsystems (e.g., LiDAR, weapon mounts, power systems, electronics) and design for extreme operational environments (shock, vibration, environmental sealing) and field maintainability.
• Serve as the mechanical authority for product quality, investigating and resolving complex issues, implementing permanent corrective actions, and driving Design for Manufacturability (DFM) and Design for Assembly (DFA) improvements.
• Manage all engineering documentation, including production drawings, technical specifications, and the engineering Bill of Materials (BOM), while overseeing configuration and change management processes.
• Support qualification campaigns to validate operational capabilities and collaborate extensively with cross-functional teams (electrical/firmware, manufacturing, test/evaluation) to achieve program goals.
• Engage directly with warfighters in the field, traveling to exercises to collect feedback and provide critical product support.

REQUIRED QUALIFICATIONS:

• B.S. or higher in Mechanical Engineering or a related technical field.
• 5+ years of professional mechanical engineering experience with a demonstrated track record of design ownership in a team setting.
• Strong fundamentals in mechanical design, tolerance analysis, and materials selection, paired with high competence and fluid use of engineering first principles.
• Hands-on prototyping experience; comfortable moving between CAD, machine shop, and test bench.
• Proficiency with CAD software and the ability to produce high-quality engineering drawings and documentation.
• Meaningful experience with managing a BOM and drawings within a Product Lifecycle Management (PLM) tool.
• Experience with complex root cause analysis (RCA) and implementation of permanent corrective action (PCA) related to quality improvement.
• A self-starter mentality, capable of identifying problems, proposing innovative solutions, and executing with minimal oversight.
• U.S. Person status is required as this position needs to access export-controlled data.

PREFERRED QUALIFICATIONS:

• Background in defense or ruggedized systems, with experience designing for extreme shock, vibration, and environmental sealing.
• Prior experience with small arms components and features.
• Experience in medium to high-volume production environments (100s of units or more).
• Ownership of a complex bill of materials for an electromechanical product.
• Comfort with formal change management processes and managing multiple configurations of a single product.
• Knowledge of various manufacturing processes including machining, sheet metal, composites, injection molding, and 3D printing.
• Experience with NX/Teamcenter.
• Active Top Secret Security clearance or the ability to obtain and maintain one.