Join us in becoming the premier die casting manufacturer and engineering solutions supplier worldwide.
Position Summary
The Manufacturing Engineer is responsible for leading manufacturing engineering activities across precision CNC machining operations and or Diecast casting. This role drives process optimization, equipment performance, tooling improvements, machining efficiency, automation integration, and successful new product launches while ensuring the highest standards of safety, quality, productivity, and cost efficiency.
The Manufacturing Engineer serves as a technical expert and strategic partner to operations, quality, maintenance, tooling, programming, and product engineering teams to support operational excellence and continuous improvement initiatives throughout both casting and machining manufacturing processes.
Essential Responsibilities
Manufacturing Process Leadership
- Lead the development, implementation, and optimization of CNC machining manufacturing processes to improve safety, quality, productivity, and cost performance.
- Establish and maintain robust process parameters for CNC machining centers, auxiliary equipment, and secondary operations.
- Optimize machining parameters including feeds, speeds, tooling strategies, coolant applications, and cycle time performance.
- Monitor and analyze manufacturing process performance using statistical methods and data-driven decision-making techniques.
- Identify and implement opportunities to improve Overall Equipment Effectiveness (OEE), throughput, machine utilization, and process repeatability.
- Support standardization of manufacturing practices to reduce scrap, improve dimensional consistency, and increase operational uptime.
- Serve as a technical resource for operations personnel, providing coaching and support related to die casting and CNC machining processes, tooling, and best practices.
New Product Introduction
- Lead manufacturing activities associated with new product launches from prototype through full production.
- 3D and 2D modeling of new and existing tooling designs
- Coordinate APQP activities including PFMEA development, control plans, process flow diagrams, setup documentation, and work instructions.
- Tooling and fixture design reviews to ensure manufacturability, machining capability, and process efficiency.
- Participate in design for manufacturability (DFM) reviews and support cost reduction initiatives for new and existing products.
Tooling, Equipment, and Process Optimization
- Collaborate with tooling suppliers and internal stakeholders to improve die design, die life, workholding systems, fixture designs, cooling systems, venting strategies, and cutting tool performance.
- Support CNC machining optimization initiatives including setup reduction, tool improvements, and machining cycle time reductions.
- Support equipment specification, procurement, installation, and commissioning activities for new and existing production assets including die casting cells, CNC machining centers, robotics, and automation systems.
- Partner with maintenance and automation teams to improve equipment reliability, preventive maintenance programs, and process control systems.
- Evaluate and implement automation opportunities including robotic material handling, in-process inspection systems, probing technologies, and palletized machining systems.
Continuous Improvement
- Lead Lean Manufacturing and Six Sigma initiatives focused on scrap reduction, cycle time improvements, productivity enhancements, and cost savings.
- Implement corrective and preventive actions to address quality concerns, tooling failures, downtime issues, and operational inefficiencies.
- Facilitate kaizen events and cross-functional problem-solving activities across operations.
- Drive continuous improvement initiatives related to machine uptime, tooling consumption, labor efficiency, and process capability improvements.
Safety and Compliance
- Promote a strong safety culture with emphasis on molten metal handling, machine guarding, lockout/tagout procedures, coolant management, and safe machining practices.
- Ensure compliance with all applicable environmental, safety, and regulatory requirements.
- Participate in risk assessments and implement safeguards to minimize operational risk throughout casting and machining operations.
- Support ergonomic and safety improvements related to setups, tooling changes, material handling, and automation systems.
Qualifications
Required Qualifications
- Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, Metallurgical Engineering, or related technical discipline.
- Minimum of 3-5 years of manufacturing engineering experience within machining, casting, or metal manufacturing operations.
- Strong understanding of manufacturing process optimization, tooling systems, and automated production environments.
- Experience supporting CNC machining operations including milling, turning, workholding, cutting tools, and machining process optimization.
- Experience supporting die casting, metal casting, or similar high-volume manufacturing operations.
- Strong understanding of process capability analysis, GD&T, statistical process control (SPC), and root cause analysis methodologies.
- Experience leading cross-functional projects and continuous improvement initiatives.
- Proficiency with manufacturing documentation including PFMEAs, Control Plans, Process Flow Diagrams, setup sheets, and work instructions.
- Excellent communication, project management, and problem-solving skills.
Preferred Qualifications
- Direct experience with CNC machining operations or high-pressure die casting processes
- Experience with multi-axis CNC machining centers and automated manufacturing cells.
- Knowledge of cutting tool technologies, tool life optimization, die casting tooling systems, and advanced manufacturing strategies.
- Familiarity with robotics, PLC-controlled systems, industrial automation, and process monitoring systems.
- Experience with CAD/CAM software and fixture design.
- Lean Manufacturing certification and/or Six Sigma Green Belt or Black Belt certification.
- Experience with ERP and manufacturing execution systems (MES).
- Project management experience involving capital equipment and facility expansions.
- Experience working with aluminum, magnesium, steel, stainless steel, or other precision-machined materials.
For more information about Orion Casting Careers and future job postings, please JOIN our Talent Community at www.orioncastings.com/careers.
Orion Casting has a strong commitment to the principle of diversity, and in that spirit seeks a broad spectrum of candidates including women, minorities, veterans, and people with disabilities. Individuals with disabilities desiring accommodations in the application process should notify the hiring department by the application deadline.
