Controls Engineer - Off Shift

Who we’re looking for

Toyota’s Production Engineering Battery department is looking for a passionate and highly motivated Controls Engineer to work in the Battery group focused on controls engineering.

The primary responsibility of this position is to set up and verify systems used for battery manufacturing data analytics to support new model launches. Other responsibilities include developing, specifying, coordinating, and executing all internal control requirements for data collection for the Battery department. Documentation of the planning and implementation of these systems is required, as well as training for the local NAMC Team Members on these systems.

This position will be located at TBMNC in Liberty, NC and report to the Maintenance/Engineering Manager for Battery.

The person in this role will support the Battery department's objective to execute Capital Projects from planning thru Start of Production (SOP).

The successful candidate must be effective at identifying and removing roadblocks that hinder progress. They should be capable of identifying appropriate work priorities, developing and executing detailed schedules, and proactively reporting their status to the management group. Working as a team in a cross-functional environment is paramount for success.

What you’ll be doing

• Contributing to the “zero incidents is possible” safety culture by exemplifying safe work behaviors, complying with Toyota construction safety requirements, and correcting unsafe conditions without fail

• Troubleshooting/Support shop floor-level, machine PLC to Manufacturing Execution System (MES), including, network, Andon systems, vendor proprietary software, as well as connectivity to higher level IT-managed systems, i.e. Manufacturing Operations Management (MOM)

• Support battery network system plans and specifications, applying knowledge of OPC-UA, CC-Link, SQL, and SCADA system implementation

• Configuring manufacturing equipment PLCs (primarily Mitsubishi) for network systems connectivity using SLMP, Ethernet TCP, and Ethernet IP protocols

• Support implementation and intuitive visualizations for line status and health indication

• Implementing kaizens for traceability, process improvements, and other MES related functions.

• Collaborating across functional, company, and international boundaries to drive progress and achieve project goals

• Supporting and maintaining detailed schedules

• Participating in a mentor program to grow as an engineer and learn from others

• Staying up to date on industry best practices and advancements in Industry 4.0

What you bring

• Bachelor’s Degree or higher in Engineering or similar technical field or 3+ years of equivalent professional experience in a manufacturing environment

• Experience with production preparation of manufacturing network systems, validation, installation, pre-production trials, launch and line support

• PLC experience including the ability to read, interpret, and modify

• Experience with troubleshooting networks (VLAN, VPN, IP Addresses, Switches)

• Experience developing code and troubleshooting communication protocols (FL Net, IP, RFID, RS232/485, CC-Link, Modbus, and other PLC protocols

• Experience with computer software programming for Andon visualization

• This position will be off shift, this position provides a shift differential

• Ability to support weekends and holidays as needed, this position pays overtime after 40 hours

• Ability to work the two shutdown times of the year in July and December, this position offers additional incentives for working during these times

• Ability for business travel, both domestic and international will be up to 25%

Added bonus if you have

• SQL / Oracle or other database experience

• Toyopuc PLC Programming experience

• Mitsubishi PLC Programming experience

• MES (Manufacturing Execution Systems) experience

• Experience with Kepware software or similar SCADA Data systems

• Experience with Ignition

• Programming language experience, IE Python, C Sharp, Dot Net

• Computer system management, IE Windows, Linux

• Knowledgeable with data analytics software (e.g. PowerBI, Tableau)

• Certification in Functional Safety machinery course

• Experience with Toyota specifications

What we’ll bring

During your interview process, our team can fill you in on all the details of our industry-leading benefits and career development opportunities. A few highlights include:

• A work environment built on teamwork, flexibility, and respect

• Professional growth and development programs to help advance your career, as well as tuition reimbursement

• Team Member Vehicle Purchase Discount

• Toyota Team Member Lease Vehicle Program (if applicable)

• Comprehensive health care and wellness plans for your entire family

• Toyota 401(k) Savings Plan featuring a company match, as well as an annual retirement contribution from Toyota regardless of whether you contribute

• Paid holidays and paid time off

• Referral services related to prenatal services, adoption, childcare, schools, and more

• Tax Advantaged Accounts (Health Savings Account, Health Care FSA, Dependent Care FSA)

• Relocation assistance (if applicable)