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Position Summary:
The Technical Services Manager is responsible for leading and coordinating all maintenance, process control, and automation functions within a high-pressure die casting (HPDC) manufacturing environment. This role ensures optimal equipment performance, process stability, and continuous improvement through effective leadership, technical expertise, and cross-functional collaboration. The position plays a critical role in maximizing uptime, improving casting quality, and driving operational efficiency.
Key Responsibilities:
- Lead and manage maintenance, process control, and automation teams to support daily production and long-term plant objectives
- Develop and execute preventive and predictive maintenance programs to minimize downtime and extend equipment life
- Oversee troubleshooting and resolution of equipment, automation, and process-related issues
- Drive continuous improvement initiatives focused on safety, quality, productivity, and cost reduction
- Ensure process controls are in place and optimized to maintain consistent casting quality and reduce scrap
- Manage and improve PLCs, robotics, sensors, and automated systems across the facility
- Partner with production, quality, and engineering teams to improve processes and implement new technologies
- Support capital projects including equipment selection, installation, and commissioning
- Establish and monitor KPIs related to uptime, OEE, scrap rates, and maintenance performance
- Ensure compliance with all safety, environmental, and regulatory standards
- Develop and mentor team members, building technical capability and leadership within the department
- Manage departmental budgets, including maintenance spend and capital planning
Qualifications:
- Bachelor’s degree in Engineering (Mechanical, Electrical, Industrial, or related field) or equivalent experience
- 7+ years of experience in manufacturing, preferably in high-pressure die casting or a similar metal casting environment, though other relevant manufacturing experience will be considered
- 3+ years of leadership experience managing technical or maintenance teams
- Solid understanding of die casting processes, tooling, and equipment preferred
- Experience with PLC programming, robotics, and industrial automation systems
- Proven track record in implementing preventive and predictive maintenance systems
- Strong problem-solving and analytical skills
- Excellent communication and leadership abilities
Preferred Qualifications:
- Experience in aluminum or magnesium die casting
- Familiarity with Industry 4.0 technologies and data-driven manufacturing
- Six Sigma or Lean Manufacturing certification
Work Environment:
- Manufacturing plant environment with exposure to heat, noise, and heavy equipment
- May require off-shift support and on-call availability
Key Performance Indicators (KPIs):
- Equipment uptime and reliability
- Overall Equipment Effectiveness (OEE)
- Scrap and rework reduction
- Maintenance cost control
- Safety performance
